Especificaciones
- Juntas de azulejos
- .062″ (1/16″) de espesor
- 24″ x 24″ Hojas no porosas con respaldo adhesivo
- 1/4 ″ de diámetro. Agujeros en el centro de 1″ (650)
Kits disponibles
- Se necesitan 8 fichas para un tablero de 4 ′ x 8 ′
- Se necesitan 13 fichas para un tablero de 5 ′ x 10 ′
- Se necesitan 15 fichas para un tablero de 5 ′ x 12 ′
- Se necesitan 18 fichas para un tablero de 6 ′ x 12 ′
Hay dos ventajas al utilizar el concepto de juntas para baldosas:
1) Eficiencia de vacío mejorada al crear un área de cámara de sujeción de vacío con junta debajo de cualquier pieza.
2) Las losas sellan la superficie sobre un tablero poroso, como el MDF. Un panel de spoiler con superficie sellada para evitar la pérdida de presión de vacío a través de la superficie del panel de spoiler a medida que se enrutan las piezas. Esta fuga es la razón por la que el final de un nido no corta con la misma calidad que el inicio de un programa: pérdida continua de vacío a través de la superficie del spoilboard a medida que las trayectorias de las herramientas quedan expuestas.
Estas baldosas cubrirán toda una superficie porosa de MDF, creando miles de mini ventosas para sujetar las piezas. Cuando los clientes realizan fabricación de bases anidadas, pero desean el beneficio de la sujeción por vacío, estas losetas son la solución. No solo crearán abrazaderas de vacío para sujetar las láminas, sino que también evitarán que se produzcan fugas de vacío a través de los canales de un panel expuesto. Un sistema mejorado de sujeción por vacío en un entorno laboral en constante cambio es la razón por la que los usuarios de este artículo lo incorporan a su proceso de fabricación de base anidada.
View Transcript Here:
Hey guys, Mike Murphy here, the coach at All-Star CNC Products.
Today we’re at Erickson Framing here in Roseville, California.
We’re running the CNT Motion Systems 20 foot by 4 foot table. These guys are working on doing varied stair stringers, varied risers, varied runs, varied lengths. So in attempts to hold as many parts as we can – varied sizes in a single pass, no onion skins or tap cuts.
We’re going to apply today our tab, our tiles gasketing tiles, the 12 inch by 16 inch gasket sheets that will help turn the downdraft system into a vacuum clamping system. I think once we get to that system we’ll be able to do all these parts in a single pass, and I think we’re going to have tonight…
All right guys, now that we’ve got the spoil board resurfaced and fly cut, we’ve got a fresh surface on there. We’re gonna start to apply the gasket tiles to a flat surface to be able to help pull down the parts better. See how long this takes us to put these down…
Okay, so now that we’ve got the table covered with the tiles, we’re gonna be ready to start running some parts. The advantage is all these little holes now are going to create our suction clamp, with the added benefit of the sheet of gasketing being a non-porous material. The MDF is a porous material which is going to leak air as we start to cut our parts. The fact that we’re covering this is a non-porous cover (gasket material), as we start to cut our parts it’s going to be a sealed surface to get better, efficient use of the vacuum system that we have. So we’ll start cutting parts here shortly and see what kind of success we have.
So that is a quick application review of our tile gasket. We were at the customer for about a half day, like I said, they called us in because they were having trouble holding parts on their router. Once we installed the tile gasket concept, they were having great success in holding their finished parts in a single pass. So a great deal of vacuum improvement once we installed those tiles. Just like many other customers across the country are now starting to implement—it’s a great addition to those MDF spoil boards. Great solution for those folks, especially in the nested base manufacturing environments or those jobs that are always changing over and don’t have the desire or the interest in making any kind of dedicated fixture. So great solution. They are offered in individual tiles, we can also do them by the box (boxes with price break, enough tiles to do a four by eight table plus one additional tile as it starts to wear).
Any questions give us a call: 800-878-7827 or visit our website: allstarcnc.com.
I’m the coach here, Mike Murphy, and we look forward to talking to you soon.